Cleat of the Week 1: Sandpaper Rack

Created By Shaper | April 21st, 2018

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A cleat-attached rack for 150mm sandpaper discs

45 min

Intermediate

Category

Cleats

NameSize
Cleat_sandpaper v10.f3d
363 kB
slots R.svg
2 kB

1/2" baltic birch, 1/4" baltic birch, 1/8" divider material ( foam pvc in our case )
1/4" stock cutter, 1/8" stock cutter
photo of step 1

Cut left and right support panels from 1/2" ply

1/4" cutter for most of the rabbets (0.1" cut depth) 1/8" cutter for the front and back panels I did not add dog bones, so the internal corners will need a small chisel touch-up to clear out the rounded corners
photo of step 2

Cut the base from 1/2" ply

The leading edge will need to be trimmed at 22.5 degrees
photo of step 3

Cut the left and right slots from 1/2" ply

To properly support the dividers, a 1/8" cutter is needed to reach the bottom of the slots. The slots could also be made from thinner material to necessitate fewer passes and speed up the cut time.
photo of step 4

Cut front and back from 1/4" ply

Trim the top and bottom of the front piece at 22.5 degrees.
photo of step 5

Cut 4 dividers from 1/8" material of your choice.

If desired, you can use the single line alphabet font to engrave the sandpaper grits into the dividers' tabs.
photo of step 6

Dryfit / Glue

Dryfit: Double-check that the 22.5 degree trims are aligned correctly, and that the left and right slot elements are aligned correctly.
photo of step 7

Clamp

Clamp overnight while the wood glue sets.
photo of step 8

Sand and mount

You are all done.
1/8

This project is licensed under the Creative Commons Attribution - NonCommerical - Share - Alike license